Dried banana chips are a globally loved snack, but their perfection lies in that signature ‘crunch.’ To preserve their natural flavor and prevent them from becoming soggy, the packaging must be more than just a container—it must serve as a high-efficiency protective barrier.
So in this post, I am going to show you the specifications and material features of this packaging bag.

Foil Materials

There are many different substrate films used to achieve high-quality snack packaging, and in this post, we will focus on the PET/LDPE foil structure. This combination offers excellent clarity to showcase the product while remaining tough and puncture-resistant—making it the ideal packaging choice for dried fruit products like banana chips.
Here, I will explain the dimensions and specifications of this 35-gram pillow pouch.
Filling Level of 35g banana chips pillow pouch
The bag is in the form of a pillow pouch, and the highly transparent material allows for a more intuitive observation of the freshness and quality of the dried banana chips. We fill the current pillow bag with 35 grams of banana chips, as shown in the picture below.

When the banana chips are filled into the roll foil and then sealed into the final pouch, the filled height should be around 60% to 70% of the total height. A certain amount of top space must be left to ensure that all the banana chips—which are bulky and irregular in shape—can be properly filled into the package without interfering with the heat-sealing area, achieving a fine and airtight seal.

Package Dimension Test Report for 35g banana chips pillow pouch
We have attached the package dimension report for this 35g banana chips pillow pouch for your review. The report includes detailed measurements and loading capacity data based on the specific volume of the chips. Should you have any questions regarding the dimensions or the testing process, please feel free to contact us.
Diecut line of 35g banana chips pillow pouch

This design template should help when the customers choose to print their logo on the package, and you may download this template to fill your artwork. Please note that the eye tracking mark will have to be placed on the design, and we will assist you with that.
We hope this detailed breakdown provides valuable insights for your snack packaging needs. Choosing the right pouch is key to product success. Please feel free to contact us if you need more samples or a customized packaging solution.
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